Micro-manufacturing even the "Sons of Anarchy could love - a new type of ultra-thin, self-adhesive electronic 'tattoo' that can effectively measure data about the human heart, brain waves and muscle activity.  No bulky equipment, conductive fluids or glues needed.

The researchers have created what looks like a cool tattoo, but in reality it is an epidermal electronic system (EES). They have incorporated miniature sensors, light-emitting diodes, tiny transmitters and receivers and networks of carefully crafted wire filaments into their initial designs.

While existing technologies accurately measure heart rate, brain waves and muscle activity, EES devices offer the opportunity to seamlessly apply sensors that have almost no weight, no external wires and require negligible power.

Because of the small power requirements, the devices can draw power from stray (or transmitted) electromagnetic radiation through the process of induction and can harvest a portion of their energy requirements from miniature solar collectors.


Epidermal electronic system. Credit: J. Rogers, University of Illinois

The EES designs yield flat devices that are less than 50-microns thick--thinner than the diameter of a human hair--which are integrated onto the polyester backing familiar from stick-on tattoos.

The devices are so thin that close-contact forces called van der Waals interactions dominate the adhesion at the molecular level, so the electronic tattoos adhere to the skin without any glues and stay in place for hours.

The recent study demonstrated device lifetimes of up to 24 hours under ideal conditions.

"Our goal was to develop an electronic technology that could integrate with the skin in a way that is mechanically and physiologically invisible to the user," says corresponding author John Rogers, a professor in materials science and engineering department at the University of Illinois at Urbana-Champaign. "We found a solution that involves devices we designed to achieve physical properties that match to the epidermis itself. It's a technology that blurs the distinction between electronics and biology."

"The mechanics behind the design for our serpentine-shaped electronics makes the device as soft as the human skin," says Northwestern University engineer Yonggang Huang, also a lead researcher on the project. "The design enables brittle, inorganic semiconductors to achieve extremely vast stretchability and flexibility. Plus, the serpentine design is very useful for self adhesion to any surface without using glues."

While some areas of the body are ill-suited to adhesive electronics, such as the elbow, most regions commonly targeted for medical and experimental studies are ideal, including the forehead, extremities and the chest.

Regions of the body that previously proved difficult to fit with sensors may now be monitored, including the throat, which the researchers studied to observe muscle activity during speech.

The throat experiment yielded enough precision for the research team to differentiate words in vocabulary and even control a voice-activated video game interface with greater than 90 percent accuracy.

"This type of device might provide utility for those who suffer from certain diseases of the larynx," adds Rogers. "It could also form the basis of a sub-vocal communication capability, suitable for covert or other uses."

The current innovation builds upon six years of collaboration between Rogers and Huang, who had earlier partnered to develop flexible electronics for hemispherical camera sensors and other devices that conform to complex shapes.

"This work is really just beginning," adds Rogers.  "On the technology side, our focus is on wireless communication and improved solutions for power-such as batteries, storage capacitors and mechanical energy harvesters-to complement the inductive and solar concepts that we demonstrate in the present paper."

The researchers are also exploring clinical approaches, particularly for ailments where sensor size is critical, such as sleep apnea and neonatal care.

Much further into the future, the researchers hope to incorporate microfluidic devices into their technology, opening up a new arena of electronic bandages and enhanced-functioning skin, potentially accelerating wound healing or treating burns and other skin conditions.

The research was supported by the National Science Foundation through the grants OISE-1043143, CMMI-0749028 and ECCS-0824129 and the United States Air Force, Department of Energy and Beckman Institute.

They detailed it and initial measurements that researchers captured using the EES in the Aug. 12, 2011, issue of Science.