Chemists are describing development of a “revolutionary” process for converting plant sugars into hydrogen, which could be used to cheaply and efficiently power vehicles equipped with hydrogen fuel cells without producing any pollutants.

The process involves combining plant sugars, water, and a cocktail of powerful enzymes to produce hydrogen and carbon dioxide under mild reaction conditions. They say it is the world’s most efficient method for producing hydrogen.

The new system helps solve the three major technical barriers to the so-called “hydrogen economy,” researchers said. Those roadblocks involve how to produce low-cost sustainable hydrogen, how to store hydrogen, and how to distribute it efficiently, the researchers say.

“This is revolutionary work,” says lead researcher Y.-H. Percival Zhang, Ph.D., a biochemical engineer at Virginia Tech in Blacksburg, Va. “This has opened up a whole new direction in hydrogen research. With technology improvement, sugar-powered vehicles could come true eventually.”

While recognized a clean, sustainable alternative to fossil fuels, hydrogen production is expensive and inefficient. Most traditional commercial production methods rely on fossil fuels, such as natural gas, while innovations like microbial fuel cells still yield low levels of hydrogen. Researchers worldwide thus are urgently looking for better way to produce the gas from renewable resources.

Zhang and colleagues believe they have found the most promising hydrogen-producing system to date from plant biomass. The researchers also believe they can produce hydrogen from cellulose, which has a similar chemical formula to starch but is far more difficult to break down.

In laboratory studies, the scientists collected 13 different, well-known enzymes and combined them with water and starches. Inside a specially designed reactor and under mild conditions (approximately 86 degrees Fahrenheit), the resulting broth reacted to produce only carbon dioxide and hydrogen with no leftover pollutants.

The method, called “in vitro synthetic biology,” produced three times more hydrogen than the theoretical yield of anaerobic fermentation methods. However, the amount of hydrogen produced was still too low for commercial use and the speed of the reactions isn’t optimal, Zhang notes.

The researchers are now working on making the system faster and more efficient. One approach includes looking for enzymes that work at higher temperatures, which would speed hydrogen production rates. The researchers also hope to produce hydrogen from cellulose, which has similar chemical formula to starch, by replacing several enzymes in the enzyme cocktail.

Zhang envisions that one day people will be able to go to their local grocery store and buy packets of solid starch or cellulose and pack it into the gas tank of their fuel-cell car. Then it’s a pollution-free drive to their destination — cheaper, cleaner, and more efficiently than even the most fuel-stingy gasoline-based car. And unlike cars that burn fossil fuel, the new system would not produce any odors, he says. Also, such a system will be safe because the hydrogen produced is consumed immediately, the researcher notes.

Alternatively, the new plant-based technology could even be used to develop an infrastructure of hydrogen-filling stations or even home-based filling stations, Zhang says. But consumers probably won’t be able to take advantage of this automotive technology any time soon: He estimates that it may take as many as 8 to 10 years to optimize the efficiency of the system so that it is suitable for use in vehicles.

A scaled-down version of the same technology could conceivably be used to create more powerful, longer lasting sugar batteries for portable music players, laptops, and cell phones, Zhang says. That advance could take place in as few as 3 to 5 years, the researcher estimates.